Blister Cups and Production Molds

Blister cups are widely used in food packaging, medical packaging, cosmetics, and consumer goods due to their lightweight structure, high transparency, and cost efficiency. The quality and consistency of blister cups depend heavily on the design and manufacturing of production molds.BlissPak provides custom blister cup molds and complete manufacturing support, from prototyping development to high-volume production.

Common Mold Materials

Aluminum alloys (6061 / 7075 / QC-10)

Excellent heat dissipation

High precision and long service life

Ideal for mass production

P20 pre-hardened steel

Suitable for rapid tooling and design modifications

Mold Design Features

Optimized draft angles for easy release

Uniform wall thickness control

Precision vacuum hole distribution

Reinforced structures to prevent deformation

Smooth surface finishing for food-grade applications

Manufacturing Process

Design for Manufacturability (DFM) analysis

Mold material selection

CNC rough and finish machining

Vacuum hole and venting design

Mold trial and sample validation

Mold optimization and final production

Advantages of BlissPak Blister Cup Molds

High forming efficiency

Stable dimensional consistency

Compatible with high-speed thermoforming lines

Long mold life with low maintenance cost

Custom OEM & ODM support

Materials Supported for Blister Cups PET / PVC/ PP/ PS/ PLA